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CATL Ningde Fujian Workshop Cooling Tower Permanent Magnet Motor Energy-Saving Retrofit Project
New Energy项目
Home Cases New Energy
项目背景

Cooling tower fans in lithium battery plants run continuously all year round. The original systems adopt conventional asynchronous motors, which suffer low efficiency at low speeds, low power factor and frequent maintenance. As the workshop cooling load fluctuates, the fans often operate at medium and low frequencies, making the energy waste and reliability issues of the old motors more prominent.

To cut production operating costs, improve system efficiency and meet energy conservation and emission reduction requirements, the enterprise launched the cooling tower motor energy-saving retrofit project. The existing asynchronous motors are replaced with high-efficiency permanent magnet synchronous motors. Taking full advantage of the high efficiency of permanent magnet motors under medium and low frequency conditions, the retrofit reduces power bills, lowers maintenance workload and improves operational stability without disrupting normal production.

项目介绍
Retrofit Object
Battery module workshop
Equipment Parameters
35,000m³/h
Energy Saving Rate
20%+
Project location
Ningde City, Fujian Province
羿清方案
设计工艺
Cooling Tower Permanent Magnet Synchronous Motor Energy-Saving Retrofit Technology
This retrofit follows the workflow: Site Survey — Scheme Confirmation — Motor Replacement — Commissioning & Verification. Technicians recheck on-site load, frequency, motor and VFD parameters to confirm compatibility. Motors are replaced in rotation to cut downtime. After installation, VFD tuning, rotation inspection and load tests are performed to guarantee stable airflow and cooling capacity.
方案介绍
1. High efficiency at medium and low frequencies:
Permanent magnet synchronous motors eliminate magnetizing loss and maintain high efficiency at low speeds.
2. High power factor:
Reduces reactive loss and grid load, adapting to fluctuating cooling loads.
3. Low-impact retrofit:
Only motors are replaced; existing fans and inverters are reused. Construction is arranged in batches.
4. Less maintenance & higher reliability:
Fewer failure points and lower temperature rise, supporting continuous operation.
5. Proven energy-saving performance:
Measured energy saving rate: approx. 24% for 18.5kW units and 21.9% for 37kW units.
项目现场
Client Background
Ranked No. 1 in the world for six consecutive years
Device Rendering
YQ Zeolite Rotor Concentration RCO
Device Rendering
Commissioning of the overall operation of the project
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400-021-1559